2.1 Audio Amplifier Board | Version 2.0 | with TDA7377 IC DIY | SekhoHub
Description
The TDA7377 is a dual/quad bridge power amplifier IC designed primarily for car audio applications. It comes in a 15-pin Multiwatt package and can deliver high output power while maintaining low distortion.
It operates from a single supply voltage (recommended 12V – 18V, maximum up to 18V) and is capable of driving 2 to 4 channels depending on the configuration.
This is a 2.1 audio amplifier board. This board can play up to 2×15+30-watt speakers easily.
I used a TDA7377 IC and a 0-12 3 amp transformer for this project.
Materials for the Project.
Qty | Component | Value / Typical Part Number | Notes / Purpose |
---|---|---|---|
1 | IC | TDA7377 (15-pin Multiwatt) | Power audio amplifier IC — main amplifier. |
2 | IC | NE4558 (dual op-amp) | Preamp / input buffering (single DIP-8 each). Alternative: TL072 for better noise. |
1 | Regulator | 7812 (TO-220) | 12V linear regulator for logic/opsupply (heatsink recommended). |
4 | Diode | 6A4 (or 1N5408 equivalent) | Bridge / power rectifier diodes (4 for full-wave bridge). Use 6A rating. |
6 | Resistor | 10 kΩ, 1/4 W | Input / pull-down / network resistors. |
1 | Resistor | 2.7 kΩ (2K7), 1/4 W | Gain/feedback or bias resistor. |
5 | Resistor | 8.2 kΩ, 1/4 W | Tone/gain network. |
1 | Resistor | 3.3 kΩ, 1/4 W | Feedback / bias. |
1 | Resistor | 68 kΩ, 1/4 W | High-value bias / DC-offset network. |
3 | Resistor | 47 kΩ, 1/4 W | Input divider / feedback. |
3 | Resistor | 1 kΩ, 1/4 W | Short sense / current sense or offset adjust. |
2 | Resistor | 1.8 kΩ (1K8), 1/4 W | Gain setting / limit. |
2 | Resistor | 22 kΩ, 1/4 W | Tone / balance / input divider. |
2 | Resistor | 6.8 kΩ (6K8), 1/4 W | Tone / feedback. |
6 | Capacitor (electrolytic) | 2200 µF, 25 V | Power supply smoothing (bulk caps). Use low ESR. |
5 | Capacitor (electrolytic) | 4.7 µF | Decoupling / coupling where needed (check polarity). |
4 | Capacitor (electrolytic) | 100 µF | Decoupling / supply stabilization. |
1 | Capacitor (electrolytic) | 1 µF | Small electrolytic coupling (if used) — check polarity and location. |
2 | Capacitor (electrolytic) | 10 µF | Decoupling / coupling. |
1 | Capacitor (electrolytic) | 22 µF | Coupling/decoupling. |
2 | Capacitor (film / COG) | 100 pF | High-frequency compensation / stability. |
7 | Capacitor (ceramic) | 0.1 µF (104) | Supply decoupling — place near ICs. |
2 | Capacitor (film) | 0.0047 µF (4.7 nF / 472) | Tone network / compensation. |
2 | Capacitor (film) | 0.0068 µF (6.8 nF / 682) | Tone / filter. |
1 | Capacitor (ceramic/film) | 0.01 µF (10 nF / 103) | HF bypass / compensation. |
1 | Capacitor (film) | 0.022 µF (22 nF / 224) | Tone / filter (you wrote “uf = 224” — interpreted as 0.022 µF). |
2 | Capacitor (film) | 0.047 µF (47 nF / 473) | Tone / crossover / stability. |
4 | Diode | 6A4 (repeat) | (listed earlier — ensure correct quantity: total 4). |
1 | LED | 5 mm (power/status indicator) | Add series resistor (e.g., 1 kΩ for 12 V). |
3 | Connector | 2-pin 3.96 mm plug (Phoenix style) | Speaker / power connectors (or terminal blocks). |
1 | Connector | 2-pin 5 mm screw terminal | Main power input or speaker output. |
2 | Connector | 3-pin 2.54 mm (header) | Input connectors or PCB pinouts. |
2 | Connector | 6-pin 2.54 mm (header) | Multi-pin control signals / external connections. |
4 | Jumper | 2-pin jumpers | Mode selection / bridging / configuration. |
Notes & clarifications (important)
Capacitor values formatting: I interpreted ambiguous entries as standard shorthand:
224
→0.022 µF,103
→0.01 µF,104
→0.1 µF,472
→0.0047 µF,682
→0.0068 µF,473
→0.047 µF. If you meant different units (e.g., nF vs µF), tell me and I’ll correct.Electrolytic voltage rating: 2200 µF are listed as 25 V — OK for a 12–18 V car system; for reliability choose 35 V if your supply can spike above 25 V.
Diode selection: 6A4 is an older name — 1N540x family is commonly available (1N5404 = 3 A, so choose a 6 A part like MBR3060 or similar Schottky if you want lower drop). For bridge rectifier, choose parts rated for the expected current and surge.
IC footprints: TDA7377 is Multiwatt15; ensure PCB footprint matches.
Thermal: TDA7377 dissipates heat — prepare PCB copper area and/or heatsink. Add thermal vias if using a 2-layer board.
Audio ground layout: Use a star ground or split analog/power ground to avoid hum.
Suggested typical part numbers / equivalents (quick reference)
TDA7377 — original ST TDA7377A (Multiwatt15)
4558 — NE4558, JRC4558, or RC4558 (DIP-8)
7812 — LM7812 / 7812CT (TO-220)
2200 µF 25V — Panasonic FM / Rubycon ZL series (low ESR recommended)
0.1 µF (104) — 10 nF? (no — 104 = 0.1 µF) — use X7R 50V ceramics
Film caps (472/682/473/224) — Polyester (Mylar) or polypropylene for audio (better tone) — WIMA or similar for best audio performance
6A4 diode — use an appropriate 6 A rectifier (e.g., SK6A or similar) or Schottky rated for power
LED — 3 mm / 5 mm standard
Connectors — Phoenix/Euroblock or screw terminal blocks for speakers/power
Ready-to-use summary (for your website post)
Clean BOM in table form (above) — perfect for publication.
I can convert this into:
CSV / Excel for suppliers,
A printable shopping list,
Or add direct buy links (Amazon, DigiKey, Mouser, AliExpress, and/or local Pakistan suppliers like IndustryParts / Techmanistan etc.).
Key Features:
Output Power:
2 × 30W in stereo configuration (at 4Ω load, 14.4V supply, THD = 10%)
4 × 6W in quad bridge mode (at 4Ω load)
Low Distortion: THD typically below 0.1%
Mute and Standby Functions: Controlled through logic pins, making it suitable for automotive and audio applications.
Short-circuit Protection: Built-in thermal shutdown and overload protection for reliability.
Wide Operating Voltage Range: 8V to 18V supply.
High Efficiency: Due to class AB amplifier design with good thermal performance.
Applications:
Car stereo amplifiers
DIY home audio amplifiers
Portable speaker systems
TV and multimedia sound systems
Pin Configuration (15-Pin Multiwatt):
Non-Inverting Input (Channel 1)
Inverting Input (Channel 1)
Non-Inverting Input (Channel 2)
Inverting Input (Channel 2)
Standby/Mute Control
Inverting Input (Channel 3)
Non-Inverting Input (Channel 3)
Ground
Inverting Input (Channel 4)
Non-Inverting Input (Channel 4)
SVR (Supply Voltage Rejection)
Output (Channel 4)
Output (Channel 3)
Output (Channel 2)
Output (Channel 1)
Advantages:
Easy to implement in car or home audio circuits.
Built-in protections reduce external component needs.
Delivers decent output power for mid-range audio applications.
If you want to make this project, please watch the video.